Aeronautical Engineering • 5th SemesterCore / Standard CurriculumChange Track

Aeronautical Engineering — 5th Semester Syllabus

Aeronautical Engineering

Credits Allocation Table (L-T-P Structure)

Course TitleCodeLTPCredits
Propulsion-II1165013014
Aircraft Structure - II1165023014
Theory of Machines1165033014
Open Elective Course1005XX3003
Entrepreneurship Development and Start-ups1165053000
Sports, Yoga and Meditation1165062002
Summer Internship -I116504P---6
Theory of Machines Lab116503P0042
TOTAL----25

Propulsion-II

116501
Theory Course • 6 Units
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Unit 1.0: Introduction to Rocket Propulsion

  • Rocket propulsion
  • Applications of rocket propulsion (Space Launch Vehicles, Spacecraft, Missiles and Other Applications)
  • Rocket classification: Chemical and Non-Chemical Rockets
  • Definitions-Impulse
  • Specific Impulse
  • Effective exhaust velocity
  • Specific propellant consumption
  • Propellant mass fraction
  • Residual or unusable remaining propellant
  • Impulse-to-weight ratio
  • Thrust to weight ratio
  • Thrust equation of rocket engines- Effective Exhaust Velocity
  • Maximum Thrust
  • Variation of thrust with altitude
  • Effect of Divergence angle on thrust
  • Rocket performance parameters- Total Impulse and Specific Impulse
  • Specific Impulse Efficiency
  • Volumetric Specific Impulse
  • Mass Flow Coefficient
  • Thrust Coefficient
  • Specific Propellant Consumption
  • Characteristic Velocity
  • Impulse-to-Weight Ratio
  • Energy Balance and Efficiencies

Unit 2.0: Liquid Propellant Rocket Engines- Basics and Combustion

  • Introduction and Basic configuration
  • Types of liquid-propellant rocket engines: Monopropellant rocket engines
  • Bipropellant rocket engines
  • Liquid oxidizers
  • Safety and environmental concerns
  • Performance Parameters of selected existing Liquid Rocket Engines
  • Types of feed system in liquid rocket engine
  • Purpose
  • Types of Pressure feed systems
  • Methods of Tank- pressure Control
  • Types of Pressurization Systems
  • Desirable Characteristics of Pressurants
  • Tank Pressurant requirements and its determination
  • Pressurized Gas systems
  • Elements of Pump Feed systems
  • Design layout of Turbo-pump assemblies
  • Control valves and their selection
  • Overall design of feed systems both pressure fed and turbo pump fed systems
  • Combustion of liquid propellants: Hypergolic propellant combustion
  • Nonhypergolic propellant combustion
  • Combustion instabilities in LPRE: Analysis of bulk mode combustion instability
  • Control of combustion instability

Unit 3.0: Liquid Propellant Rocket Engines- Components and Design

  • Thrust Chambers; Working and Basic elements
  • Heat Transfer analysis
  • Thrust Chamber design analysis
  • Injectors: Liquid propellant injection system
  • Types of Injectors
  • Injector design and performance
  • Injector distributor
  • Injector manifold
  • Combustion Chamber: Geometry- Combustion chamber design and Characteristic length
  • Nozzle and Nozzle Flow
  • Nozzle configurations
  • Basics of Convergent Divergent (CD) nozzle flow
  • Nozzle Design
  • Exhaust Velocity
  • Mass Flow Rate
  • Characteristics of Velocity
  • Expansion Area Ratio
  • CD Nozzle Geometry
  • Effect of ambient pressure in CD Nozzle (Underexpansion, Overexpansion) Thrust-Vectoring Nozzles-Thrust Vector Control
  • Losses in rocket nozzle
  • Performance of Exhaust nozzle- Isentropic Efficiency
  • Discharge Coefficient
  • Mass Flow Coefficient
  • Thrust coefficient
  • Ignition systems
  • Cooling systems: Regenerative cooling
  • Film/sweat cooling
  • Ablative cooling
  • Heat transfer analysis for Cooling Systems
  • Rocket motor insulation
  • Nozzle cooling
  • Throat cooling
  • Engine Design and Control; Configuration Layout
  • Materials and Selection
  • Design of liquid rockets with sub system design

Unit 4.0: Solid Propellant Rocket Engines

  • Introduction and Basic configuration
  • Physical processes of solid-propellant burning
  • Burning mechanism of solid propellants: Double-Base Propellants
  • Composite Propellant Combustion
  • Measurement of propellant burning/regression rate: Effect of Chamber pressure
  • Grain temperature
  • Gas Flow rate
  • Transients
  • Acceleration on Burning Rate
  • Other Methods of Augmenting Burning Rate
  • Thermal model for solid-propellant burning
  • Solid-Propellant Rocket Engine operation
  • Internal ballistics of SPR
  • Propellant grain configuration
  • Evolution of burning surface ignition system
  • Modeling of flow in a side burning grain of rocket engine

Unit 5.0: Hybrid and Cryogenic Rocket Engines

  • Hybrid Rocket Engines-Introduction
  • Relative advantages and applications
  • Propellants for HPRE
  • Classification
  • System Arrangement and Components
  • Ignition of Hybrid propellants
  • Combustion Chamber
  • Grain configuration
  • Combustion of Hybrid propellants
  • Combustion instability in HPRE: Feed System-Coupled Instabilities
  • Chuffing
  • Intrinsic Low-Frequency Instabilities
  • Performance Parameters of selected existing Hybrid Rocket Engines
  • System Integration
  • Manufacturing Methods for Low- and High- Thrust Engines
  • Design of hybrid rockets with sub system design including grain design
  • Cryogenic Rocket Engines -Introduction
  • Construction and working
  • Cryogenic propellants
  • Components and combustion cycles
  • Cryogenic Loading Problems
  • Temperature and Pressure Effects on Loading
  • Tank Collapse
  • Phenomenon of Thermal Stratification
  • Effect of Thermal Stratification on Rocket Engine Performance
  • Prediction and Methods of Elimination of Thermal Stratification

Unit 6.0: Mass Transfer

  • Nonchemical rocket engines classification: (1) electrical rocket engine
  • (2) nuclear rocket engine
  • (3) solar rocket engine
  • Basic principles of Electrical Rocket Engine
  • Classifications of Electrical Rockets; Electrostatic and Electromagnetic Forces; Ionization; Electric Discharge Behavior: Electrothermal Thrusters: Resistojets; Arcjets
  • Electrostatic Thrusters: Basic Principles of Electrostatic Thrusters; Propellant Choice; Performance of Ion Thruster
  • Electromagnetic Thruster: Basic Principles of Electromagnetic Thruster; Types of Plasma Thruster- Magnetoplasmadynamic Thrusters
  • Pulsed Plasma Thruster
  • Hall Effect Thruster
  • Nuclear Rocket Engines
  • Solar Energy Rockets: Solar sail- Concepts in nozzle less propulsion
  • Area of applications of Nonchemical rocket engines
  • Electric Space-Power supplies and Power conditioning systems

Aircraft Structure - II

116502
Theory Course • 6 Units
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Unit 1.0: Theory of Elasticity

  • Basic elasticity
  • Equations of equilibrium
  • Plane stress
  • Stresses on inclined planes
  • Principal stresses and strains
  • Plane stress and Plane strain conditions
  • Two- and Three-dimensional problems in elasticity
  • Equations of equilibrium and compatibility equations
  • Experimental measurement of surface strains
  • 2- D stress-strain problems
  • Stress functions
  • St. Venant's principle

Unit 2.0: Elastic Buckling of Columns and Plates Columns

  • Buckling load of Euler columns with different end conditions
  • Inelastic stability of columns
  • Empirical formula for buckling of column
  • Effect of initial imperfections of column Energy method for the calculation of buckling loads in columns
  • Higher order differential equations for columns
  • Energy approach
  • Dynamic approach of predicting buckling loads
  • Approximate methods for prediction of buckling loads
  • Effect of shear on buckling loads
  • Large deflection of columns
  • Columns with eccentricity in geometry
  • Open section columns
  • Torsional buckling of open section columns
  • Flexural torsional buckling of open section columns
  • Plates Pure bending of thin plates
  • Plates subjected to bending
  • Combined bending and twisting
  • Distributed transverse loads
  • Post-buckling Behaviour of Plates
  • Concept of effective width
  • Buckling behaviour of plates

Unit 3.0: Stability of Elastic Plates and Shells

  • Governing differential equation for stability of plates under uni-axial compressive loads
  • Energy equation for appropriate solution for buckling loads
  • Rayleigh Ritz technique
  • Galerkin technique
  • Buckling loads under biaxial compressive loads and shear loads
  • Finite difference equations for estimating buckling loads
  • Buckling of stiffened plates
  • Buckling of plates with different boundary conditions
  • Types of shells
  • Stress and strain in shells

Unit 4.0: Bending of Thin-Walled and other Beams

  • Introduction to Symmetrical and Unsymmetrical Bending
  • Bending Stress distribution
  • Position of neutral axis and deflections
  • Calculation of section properties for thin-walled sections
  • Calculations of bending stress for idealized sections
  • Complete Tension and Semi-tension Field Beams
  • Wagner beam analysis
  • Types of tension field beam
  • Analysis of stress in different parts of tension field beam
  • Establish condition for minimum deformation

Unit 5.0: Shear stress in Beams and Torsion of Beams

  • Shear stress in Beams
  • Flexural Shear flow in thin-walled beams
  • Shear flow and shear center for open section beam due to bending
  • Shear flow and shear center for closed beam Sections due to bending
  • Shear stress distribution at a built in end of a closed section beam
  • Shear flow and shear center for idealized sections
  • Introduction to torsion of solid sections
  • Torsion of open and closed thin-walled beam sections
  • Bredt-Batho formula
  • Torsion of multi-section thin-walled beams
  • Structural idealization of different aircraft components

Unit 6.0: Advanced Structural Analysis of Aircraft Components

  • Loads on structural components: Tie
  • Strut
  • Columns
  • Bar
  • Beam
  • Shear Panel
  • Shell
  • Beam Column
  • Functions of structural components
  • Direct stress and shear flow distribution -Wing spars
  • Tapered wing and fuselage frames
  • Fabrication of structural components
  • Connections
  • V-n diagram
  • Gust loads
  • Crack propagation
  • Stress concentration factor
  • Crack tip plasticity
  • Crack propagation rates
  • Stress analysis of Wing spars
  • Tapered wing
  • Fuselage
  • Fuselage frame and Wing ribs under different loads

Theory of Machines

116503
Theory Course • 6 Units
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Unit 1.0: Introduction to Planar Mechanisms and Velocity-Acceleration Analysis

  • Kinematics of Machines: Definition of Kinematics
  • Dynamics
  • Statics
  • Kinetics
  • Kinematic link
  • Kinematic Pair and its types
  • Degree of freedom
  • Constrained motion and its types
  • Kinematic chain and its types
  • Grubler's criterion
  • Mechanism
  • Machine and Structure
  • Four-link planar mechanisms and their Inversions: Four Bar chain: Grashof's law
  • Locomotive coupler
  • Beam engine
  • Pantograph
  • Ackerman steering Mechanism
  • Single Slider Crank chain: Engine and Compressor Mechanism
  • Rotary I.C. engine mechanism
  • Oscillating cylinder engine mechanism; Whitworth and Slotted Lever Quick return mechanisms; Hand Pump mechanism
  • Double Slider chain: Scotch Yoke mechanism
  • Elliptical trammels
  • Oldham's Coupling
  • Examples of different planar mechanisms used in aeronautical applications
  • Velocity and Acceleration Analysis Concept of relative velocity and relative acceleration of a point on a link
  • Angular acceleration
  • Inter-relation between linear and angular velocity and acceleration
  • Determination of velocity and acceleration of any point on a link by relative velocity method
  • Velocity and acceleration diagrams for various planar mechanisms and planar mechanisms used in aeronautical applications
  • Analytical method and Klein's construction to determine velocity and acceleration of different links in single slider crank mechanism
  • Instantaneous Center method for velocity analysis
  • Kennedy's Theorem
  • Mechanical Advantage calculation

Unit 2.0: Cams and Followers

  • Cam and follower terminology
  • Classification of Cams and Followers
  • Applications of Cams and Followers
  • Types of follower motions-Uniform velocity
  • Uniform acceleration
  • S.H.M and Cycloidal
  • Their displacement
  • Velocity and acceleration diagrams
  • Drawing of profile of a radial cam based on given motion of reciprocating knife-edge and roller follower with and without offset
  • Displacement
  • Velocity and acceleration of follower with Cams of Specified contours (tangent and convex)
  • Examples of different Cam-Follower mechanisms used in aeronautical applications
  • Cam-Follower in aircraft engines

Unit 3.0: Power Transmission Elements

  • Types of Drives - Belt
  • Chain
  • Rope
  • Gear drives & their comparison; Belt Drives - Introduction to Flat belt
  • V-belt & its applications
  • Materials used for flat and V-belts
  • Introduction of timing belt and pulley
  • Law of Belting
  • Angle of lap
  • Length of belt
  • Slip and creep
  • Determination of velocity ratio of tight side and slack side tension
  • Centrifugal tension and initial tension
  • Condition for maximum power transmission
  • Merits
  • Demerits and selection of belts for given applications
  • Poly V belts used in alternators and compressors in aircrafts
  • Timing belts used in microlight aircraft
  • Amateur-built airplanes and Airbus A380
  • Chain Drives Introduction to chain drives
  • Types of chains and sprockets
  • Methods of lubrication
  • Merits
  • Demerits and selection of chains for given applications
  • Harrier jump jet (thrust vectoring)
  • Gear Drives Types of gears
  • Spur gear terminology; Law of gearing
  • Cycloidal and Involute profile teeth
  • Path of Contact
  • Arc of Contact
  • Pair of teeth in contact
  • Interference in Involute profile teeth
  • Minimum number of teeth
  • Other gears (Helical; Worm and Worm wheel; Bevel and Skew)
  • Velocity ratio and Center distance
  • Selection for different applications
  • Landing gear in an aircraft
  • Tricycle tailwheel in Helicopter
  • Gear trains- Train value & Velocity ratio for Simple
  • Compounded
  • Reverted and Epicyclic gear trains; Torque calculations
  • Methods of lubrication
  • Examples of different drives used in aeronautical applications

Unit 4.0: Brakes and Clutches

  • Brakes: Functions
  • Types
  • Applications Construction and working principle of Shoe brake
  • Band brake Internal expanding shoe brake
  • Disc Brake
  • Concept of Self Locking & Self energizing brakes; Numerical problems to find braking force and braking torque for shoe & band brakes
  • Comparison between brakes and dynamometers; Clutches: Classification
  • Functions and Applications
  • Construction and principle of working of Single-plate clutch
  • Multi-plate clutch
  • Centrifugal Clutch
  • Calculation of power loss assuming uniform pressure and uniform wear theory
  • Examples of different Clutches and Brakes used in aeronautical applications
  • Disengaging the propeller from the engine; Autopilot control actuation; torque coupling clutch assembly; Sprag clutches; Air engaged friction clutches

Unit 5.0: Balancing of Rotating and Reciprocating Masses & Gyroscopic Effect

  • Balancing- Need and types of balancing
  • Effects of unbalanced masses
  • Balancing of single rotating mass in same and different plane; (Analytical Method)
  • Balancing of several masses revolving in same plane and revolving in different planes
  • Balancing of reciprocating masses
  • Balancing of Inline Engines
  • V-Engines and Radial Engines
  • Examples of different rotary and reciprocating unbalanced/balanced situations in aeronautical applications
  • Gyroscope: Angular velocity
  • Angular acceleration
  • Vectorial representation of angular motion
  • Principle of gyroscopic couple
  • Effect of gyroscopic couple on ship
  • Plane disc
  • Aero plane
  • Four-wheeler and stability of two wheelers
  • Examples of gyroscopic situations in aeronautical applications
  • Gyroscopic instruments installed in a typical aircraft (attitude indicators, heading indicators and turn coordinators)

Unit 6.0: Mechanical Vibrations

  • Introduction: Terminology
  • Effects
  • Causes
  • Remedies
  • Types of vibrations
  • S.H.M
  • Principle of super position applied to Simple Harmonic Motions
  • Beats
  • Fourier theorem and simple problems
  • Undamped Free Vibrations: Single degree of freedom systems
  • Undamped free vibration
  • Natural frequency of free vibration
  • Spring and Mass elements
  • Effect of mass of spring
  • Compound Pendulum
  • Damped Free Vibrations: Single degree of freedom systems
  • Different types of damping
  • Concept of critical damping and its importance
  • Study of response of viscous damped systems for cases of under damping
  • Critical and over damping
  • Logarithmic decrement
  • Forced Vibration: Single degree of freedom systems
  • Steady state solution with viscous damping due to harmonic force
  • Solution by Complex algebra
  • Reciprocating and rotating unbalance
  • Vibration isolation
  • Transmissibility ratio due to harmonic excitation and support motion
  • Vibration Measuring Instruments & Whirling of Shafts
  • Examples of vibration situations in aeronautical applications

Entrepreneurship Development and Start-ups

116505
Theory Course • 6 Units
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Unit 1.0: Entrepreneurship & Start-ups

  • Charms of Entrepreneurship & Start-ups
  • Types
  • Entrepreneurial Motivation
  • Goal Setting
  • Traits of a successful entrepreneur
  • Assessment of traits
  • Developmental strategies
  • Planning of an enterprise
  • Start-up stages
  • Business opportunity Guidance: Sources
  • Product/Service selection: Process
  • Core competence
  • Product/service life cycle
  • New product/ service development process
  • Mortality curve
  • Idea Generation and Product Selection
  • Design thinking
  • Creativity techniques for development and modification of product and services

Unit 2.0: Sustainable Enterprise

  • Registration Process for Udyam/Start-up
  • Types of business organisations: associated risk and liabilities
  • Sustainable/Green businesses
  • Social Entrepreneurship

Unit 3.0: Start-up Plan

  • Process selection: Technology life-cycle
  • Forms and cost of transformation
  • Factors affecting process selection and location for an industry
  • Marketing Intelligence: Market Survey questionnaire design
  • Sampling
  • Market survey
  • Data analysis
  • Target market: segmentation
  • Targeting
  • Positioning
  • Marketing mix strategies
  • Digital Marketing
  • B2B marketing
  • Risk analysis

Unit 4.0: Eco System for Entrepreneurship and Start-ups. -I

  • Support institutions for entrepreneurship development (state and national level)
  • MSME
  • EDII
  • NESBUD
  • NSTEDB
  • KVIC
  • NABARD
  • TCO's
  • BIS
  • CII
  • FICCI
  • Association of Industries
  • NSIC
  • CED
  • BIRAC
  • Etc
  • Schemes for entrepreneurs: Central and State

Unit 5.0: Eco System for Entrepreneurship and Start-ups. -II

  • Schemes for entrepreneurs: Central and State
  • Schemes for start-ups: Central and State
  • Incubation centres
  • Accelerators
  • Bootstrapping
  • Angel investors
  • Venture capitalist

Unit 6.0: Project Planning

  • Business Model Canvas (BMC)
  • Techno commercial feasibility Report
  • Sources of finance: loans
  • Equity
  • Pitch Deck
  • Boot camp
  • SIDBI
  • IDBI
  • Etc

Sports, Yoga and Meditation

116506
Theory Course • Course Details
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Open Elective Course

1005XX
Theory Course • Course Details
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Available Elective Tracks & Options (9):

Open Elective: Design Thinking

100512

Unit 1.0: Basics of Design Thinking

Over view of design thinking • Design Thinking Skills • Introduction to the Essential Ideation Techniques • Core elements of design thinking

Unit 2.0: Design Thinking Process

Stages of design thinking process (explain with examples) Empathize • Define • Ideate • Prototype • Test • Design thinking frameworks: "Head, Heart and Hand" • "Inspire, Ideate, Implement" • "Double Diamond" • Mindset for design thinking: innovation heuristics • Behavior models • Ask 5 Why/5W+H questions • Overcoming cognitive fixedness • Exercises and case based discussions

Unit 3.0: Design Thinking in IT

Diagrams and Maps in Design Thinking - Empathy map • Affinity diagram • Mind map • Journey map • Combining ideas into complex innovation concepts • Design Thinking to Business Process modeling Agile in Virtual collaboration environment • Thinking vs Agile Methodology

Unit 4.0: Design Thinking & Customer Centricity

Scenario based Prototyping • Design Understanding customer needs: Voice of customer • Customer population • Type of customer needs • Gathering customer needs • Organizing and prioritizing customer needs • Generating concepts • Concept selection • Use of Design Thinking to Enhance Customer Experience • Parameters of Product experience • Alignment of Customer Expectations with Product Design

Unit 5.0: Innovation

Innovation • Difference between innovation and creativity • Role of creativity and innovation • Creativity to Innovation

Unit 6.0: Process of Product Design

Process of Product Design: introduction to product design • Product strategies • Product value • Product planning • Product specifications • Stages of Product Design • Examples of best product designs and functions

Open Elective: Internet of Things

100513

Unit 1.0: Introduction to IoT

Basics of IoT and its building blocks • Concept of IR 4.0 and IoT • Structure and planning involved for making an IoT project • Introducing IoT platforms • Development boards used in IoT Projects

Unit 2.0: Sensors

Communication protocols used in IoT • Sensors and Actuators • Choosing the sensors and develop the boards depending on the requirements • Creating custom sensors and boards (digital and analog electronics circuits) • Introducing Embedded Systems

Unit 3.0: Raspberry Pi

Introducing Raspberry pi • Setting up a Raspberry pi as our customized IoT server • Introducing ESP boards ESP8266/ESP32 • Embedded C programming language

Unit 4.0: Arduino

Arduino IDE • Setting up Arduino IDE to program other boards

Unit 5.0: IoT Web Applications

Introducing Python Programming • Development of IoT web applications • Flask framework in Python programming • HTML • CSS and JavaScript programming languages for creating interactive GUIs • Introducing APIs and how to use them in the applications

Unit 6.0: IoT Security

Security policies • Risk assessment • Concept of Cyber-security • Authentication techniques used in web applications • Authorization techniques used in web applications • Security in cloud computing • Securing your products from online attacks

Open Elective: Green Energy Technologies

100514

Unit 1.0: Solar Energy Technology

Solar energy- history • Sun light- properties • Solar cell physics • Dark and illuminate junctions characteristics • PV cell architecture and fabrication • PV cell PV Module and Array- characteristics • Estimation of solar panel requirement for the given application • Tilt angle calculation • Algorithm for maximum power point tracking

Unit 2.0: Solar Thermal Energy Technology

Concentrating and non- Concentrating Solar thermal Collectors • Black bodies and radiation • Inclined surfaces and diffuse radiation Models • Absorber • Reflection plates • Operation • Collector Efficiency • Solar collector efficiency Factor

Unit 3.0: Wind Energy Technology

Wind energy • Current status and future prospects in India • Wind resource assessment • Wind Turbines: types and components of horizontal and vertical axis wind turbines • Power extracted from wind • Betz limit • Airfoil • Lift and drag force-characteristics • Stand-alone systems • Wind pumps and small wind turbine - schemes and system design

Unit 4.0: Fuel Cell

Operating principle of fuel cell • Types of fuel cell and polarization curves • Low and high temperature fuel cells • Fuel cell stacks • Advantage of electrochemical energy Conversion

Unit 5.0: Hydrogen Energy Technology

Hydrogen energy System- components • Concepts and working principles of electrolysers • Methodologies of hydrogen energy extraction process • Monitoring • Control

Unit 6.0: Ocean Energy Technologies

Ocean Energy: Introduction and types • Tidal Energy: General Arrangement • Components and working principle • Wave Energy: General Arrangement • Components and working principle • Marine Current: General Arrangement • Components and working principle • Ocean Thermal Energy Conversion: General Arrangement • Components and working principle

Open Elective: Optimization Techniques

100515

Unit 1.0: Introduction

Optimal design problem formulation • Concept of duality • Examples of optimization problems

Unit 2.0: Linear Programming Problems

Linear programming • Simplex method and Dual method • Applications

Unit 3.0: Single Variable Optimization

Optimality Criteria • Bracketing methods

Unit 4.0: Single Variable Optimization (Direct Search & Gradient based)

Direct search methods • Gradient based methods

Unit 5.0: Multivariable Unconstrained Optimization

Optimality Criteria • Direct search method • Gradient based methods

Unit 6.0: Constrained Optimization

Optimality Criteria • Transformation methods • Applications

Open Elective: Non-Destructive Testing

100516

Unit 1.0: Introduction to Non-Destructive Testing

NDT versus Mechanical Testing • Overview of the Non-Destructive Testing Methods for the detection of manufacturing defects as well as material characterization • Various physical characteristics of materials and their applications in NDT • Visual Testing • Types of VT • Relative merits and limitations

Unit 2.0: Liquid Penetrant Testing

Liquid Penetrant Testing Principles • Types and properties of liquid penetrants • Developers • Testing Procedure • Control and measurement of penetrant process variables

Unit 3.0: Magnetic Particle Testing

Magnetic Particle Testing- Theory of magnetism • Inspection materials • Magnetization methods • Interpretation and evaluation of test indications • Principles and methods of demagnetization • Residual magnetism

Unit 4.0: Ultrasonic Inspection Method

Characteristics of ultrasonic waves • Types of Ultrasonic Waves Principles of wave propagation Attenuation • Principle of pulse echo method • Through transmission method • Resonance method • Data presentation A, B and C scan displays - Ultrasonic testing and evaluation of base material • Ultrasonic test indications • Safety and precautions • Focusing Techniques: Synthetic aperture focusing technique (SAFT) • Time of flight diffraction (TOFD) • Signal analysis • Capabilities • Effectiveness and Limitations of Ultrasonic Testing

Unit 5.0: Radiography

Principle • Interaction of X-Ray with matter • Imaging • Film and film less techniques • Types and use of filters and screens • Geometric factors • Inverse square law • Characteristics of films graininess • Density • Speed • Contrast • Characteristic curves • Penetrameters • Exposure charts; Radiographic equivalence • Applications • Fluoroscopy Xero-Radiography • Computed Radiography • Computed Tomography

Unit 6.0: Industrial Applications of Non-Destructive Evaluation

Span of NDE Activities Railways • Nuclear • Non-nuclear and Chemical Industries • Aircraft and Aerospace Industries • Automotive Industries • Offshore Gas and Petroleum Projects • Coal Mining Industry • NDE of pressure vessels • Castings • Welded constructions

Open Elective: Embedded Systems

100517

Unit 1.0: Introduction to Embedded System

Block diagram of embedded system • Embedded system vs. General Computing system • Harvard and Von-Neumann Architecture • RISC and CISC Processors • Main components of an Embedded system • Important characteristics of an embedded system: processor power • Memory • Operating system • Reliability • Performance • Power consumption • Flexibility • Advantages & Disadvantages of an Embedded system • Application areas of an Embedded system

Unit 2.0: Atmel & PIC Microcontroller IC

Atmel Microcontroller: Basics of ATMEL Microcontroller: Pin Diagram and its functions • Atmel Microcontroller family • Arduino Microcontroller board: IDE (Integrated development Environment) • Types of Arduino Board and its specifications • PIC Microcontroller: Introduction • Pin Configuration • Architecture • Instruction Set • Application

Unit 3.0: Programming using Embedded C

Introduction to Embedded C • Embedded C & C Language • Embedded C basic operators • Instruction set of Embedded C:Arithmetic operations • Logical operations • Data transfer operation • Decision control and Looping • Timer/Counter Programming • Serial communication programming

Unit 4.0: Communication Standards

Modes of data communication: Serial & Parallel • Synchronous and Asynchronous Communication • Serial communication standards RS 232 and RS485 • External Communication Interface: Bluetooth • Wi-Fi • Zigbee • GSM • GPRS

Unit 5.0: Communication Protocol

Communication protocols: UART • SPI • I2C • RTOS (Real time operating system): Basics of RTOS • Types of RTOs and Characteristics of RTOS

Unit 6.0: Interfacing I/O Devices

I/O Interfacing with: Switch(s) and Keypad • LCD and LED Display • OLED and TFT Display • Relay • Interfacing with: ADC and DAC • Stepper motor DC Motor • Other Sub systems: Reset circuit • Oscillator circuit • Watch dog timer

Open Elective: Renewable Energy Sources

100518

Unit 1.0: Solar Energy

Sun as a source of energy • Solar energy-Importance • Solar radiation at the earth's surface • Measurement of Solar radiation-Pyroheliometer • Pyranometer • Sunshine recorder • Solar still • Solar pond • Storage of solar energy for heating

Unit 2.0: Wind Energy

Factors influencing wind • Wind shear and turbulence • Wind speed monitoring • Site selection for wind turbine • Wind Energy Conversion System (WECS) • Classification of WECS • WECS- Characteristics

Unit 3.0: Biomass Energy

Photosynthesis process • Biomass fuels • Biomass conversion technologies • Urban waste to energy conversion • Biomass gasification • Biomass to ethanol production • Biomass electrical power generation • Factors affecting the biomass generation

Unit 4.0: Hydrogen Energy

Concepts of hydrogen energy • Components of hydrogen energy • Working principles of electrolysers • Hydrogen energy extraction • Methodologies • Hydrogen energy extraction process • Monitoring and control

Unit 5.0: Ocean

Principle of Ocean Thermal Energy Conversion: off shore and onshore • Tidal Current • High and Low Tides • Ocean tidal energy conversion schemes

Unit 6.0: Geothermal Energy

Origin and distribution of geothermal energy • Site selection for geothermal energy • Economic aspects about tidal energy • Conversion plant

Open Elective: MATLAB for Engineers

100519

Unit 1.0: Introduction to MATLAB

MATLAB • Command window • Computing with MATLAB • Math Built-in functions • Variables • Numbers • Operators • Expressions • Input and output • Vector in MATLAB • Matrices in MATLAB • Arrays in MATLAB • Muti-dimensional matrices and Arrays • Array addressing • Cell Arrays • Structure Arrays • Built in functions for analyzing arrays • Element by Element Operations • Polynomial Operations Using Arrays

Unit 2.0: Plots

Introduction to graphs & plots • Different type of plot designing • 2D & 3D plots • Scientific data based plots • Plot editing & handling • Plotting Images • Plot commands • Multiple plots on the same page • Line plots • Mesh and surface plots • Plots with special graphics • Files and File Management- Import/Export

Unit 3.0: GUI

Introduction to Graphical User Interface • GUIDE tool • Interfacing of MATLAB script and GUI

Unit 4.0: Programming using MATLAB

Operators and Variables • Operators and Functions • Conditional statements • Loops • Nested Loops • The break and continue commands • Function file • Debugging Mat Lab Programs • Examples of simple User-defined functions • Comparison between script files and function files

Unit 5.0: Mathematical Computing with MATLAB

Polynomial Addition and Subtraction • Polynomial Multiplication and Division • Formulation of Polynomial Equation • Polynomial Differentiation and Integration • Polynomial Curve Fitting • Examples • Solving equation of one variable • Finding minimum or maximum of a function

Unit 6.0: Introduction to MATLAB Toolboxes and Simulink

Simulink Introduction • Image & Video processing Toolbox • Fuzzy Logic Toolbox • Neural Network Toolbox • SIMSCAPE • Machine Learning • Artificial Intelligence

Open Elective: Additive Manufacturing

100520

Unit 1.0: Additive Manufacturing Introduction and Data Preparation for 3D Printing

CAD-CAM and its integration • CAD- Part and Surface modeling • CAD file formats • Additive v/s Conventional Manufacturing processes • Process chain for 3D Printing • Classification of 3D Printing Processes • Product design and prototyping • Reverse Engineering for 3D Printing • 3D Scanners and working • Data Preparation for 3D Printing: STL interface Specification • STL data generation • STL data Manipulation • Advantages and limitations of STL file format • Open files • Repair of STL files • Alternative 3D Printing interfaces • Part orientation and support generation • Factors affecting part orientation • Various models for part orientation determination • The function of part supports • Support structure design • Automatic support structure generation • Model Slicing and Contour Data organization • Direct and adaptive slicing: Identification of peak features • Adaptive layer thickness determination • Tool path generation

Unit 2.0: 3D Printing Materials

Various forms of 3D printing raw material- Liquid • Solid • Wire • Powder • Polymers • Metals • Non-Metals • Ceramics • Polymers and their properties • Powder Preparation and their desired properties • 3D Printing material for FDM • SLA • SLS • Binder Jetting • Material Jetting and Direct Energy deposition 3D printing processes • Choosing the right 3D Printing material on the basis of performance requirements and material properties

Unit 3.0: Solid based 3D Printing Processes

Basic principle and working of Fused Deposition Modeling (FDM) process • Construction details and working of established FDM based 3D printers for plastics parts • Producing a part using FDM based 3D Printer • Liquefaction • Solidification and bonding • Laminated Object Manufacturing process • Accuracy • Precision and Tolerance in 3D printing • 3D Printer software- Fusion 360 • Solidworks • Onshape • Tinkercad • UltimakerCura • MeshLab • Simplyfy 3D • Repetier host • Slic3r • Etc. use and operation of anyone • Cost estimation of FDM 3D printed component

Unit 4.0: Liquid based 3D Printing Processes

Photo polymerization • Principle and working of stereo lithography apparatus • SLA based 3D printing processes • SLA based 3D printing process materials • Scanning techniques • Curing processes • Cost estimation of SLA 3D printed component

Unit 5.0: Powder based 3D Printing Processes

Powder fusion mechanism • Principle and working of Selective Laser Sintering (SLS) process • SLS based 3D printers • Laser Engineering Net Shaping process • Electron Beam Melting • Binder Jet 3D Printing • Materials and Process parameters for SLS based 3D printing processes • Cost estimation of SLS based 3D printed component

Unit 6.0: Post Processing and Quality

Need of post processing: Functional and Aesthetic reasons • Steps of Post Processing: Cleaning/Support removal • Fixing • Curing or hardening • Surface finishing • Colouring • Cleaning: Support Removal (FDM and Material Jetting); Powder Removal (SLS and Powder Bed Fusion); Washing (SLA and Photopolymerisation) • Fixing: Filling • Gluing • Welding • Surface finishing: Sanding • Polishing • Tumbling • Hydro dipping • Epoxy coating • Electro Plating • Vapour smoothing-Acetone treatment • Colouring • Coating • Priming and Painting • Inspection and testing: Digital • Visual • Physical • Defects and their causes

Summer Internship -I

116504P
Laboratory Subject • Course Details
View PYQ Papers

Theory of Machines Lab

116503P
Laboratory Subject • 1 Units
View PYQ Papers

Topics Part 1

  • Draw line diagrams with dimensions of the working models of all the inversions of following mechanisms available in the lab, Slider Crank Mechanism, Double Slider Crank Mechanism, Four bar Mechanism, Any two other mechanisms used in aeronautical applications.
  • Dismantle and assemble, Wiper mechanism of any four-wheeler, Steering Mechanism of Tractor, Slider Crank mechanism of any IC Engine, Any two other mechanisms used in aeronautical applications.
  • Draw the profile of radial CAM without offset for given follower (Knife edge and Roller follower) to obtained desired follower motion. (Minimum two problem on A2 size sheet), Draw the profile of radial CAM to obtained desired follower motion used in aeronautical applications.
  • Draw the profile of radial CAM with offset for given follower to obtained desired follower motion. (Minimum two problem on A2 size sheet).
  • Measure main dimension of a Tangent flank cam and Convex cam used in aeronautical applications and estimate lift, velocity and acceleration at critical points.
  • Measure slack side and tight side tension in Chain of sprocket of an experimental Bicycle setup, Measure slack side and tight side tension in Chain of sprocket of any aeronautical application.
  • Study of various types of gears and gear train specific to aeronautical applications.
  • Find out velocity and gear ratio in, Lathe machine gear box, Cane crushing machine, Two wheelers, Drilling Machine, Any two setups in aeronautical domain with gear mechanism.
  • Calculate the braking torque required for different brakes in different load situations, Identify the use of brakes in aeronautical applications and calculate the braking torque required (in one application) for the given brake in different load situations.
  • Use rope/band brake dynamometer to calculate power in an IC Engine, Identify the use of dynamometer in aeronautical applications and calculate the power required (in one application) for the given dynamometer in different load situations.
  • Dismantle and Assemble an internal expanding brake and Disc Brake, Dismantle and Assemble an internal expanding brake and Disc Brake related to aeronautical application.
  • Dismantle and Assemble following, Single plate clutch, Multi plate clutch, Centrifugal clutch, Any one aeronautical system with clutch.
  • Estimate torque transmitting capacity of single and multi-plate clutch with the help of working model.
  • Perform balancing of many unbalanced rotating masses in single plane using rotating balancing machine, Identify two such situations in an aeronautical setup.
  • Determination of Critical Speed in Whirling of Shafts, Determination of Natural Frequency in Longitudinal Vibrating System, Determination of Natural Frequency in Torsional Vibration System, Determine the radius of Gyration of the given IC engine connecting rod using compound pendulum principal, Determine the Moment of inertial of a given body using Trifilar suspension system, Calculate the dynamic parameters of undamped free vibration of spring mass system, Calculate the dynamic parameters of simply supported beam for different damping, Calculate the dynamic parameters of Undamped torsional vibrations of single and double rotor system, Calculate the dynamic parameters of damped torsional vibration of single rotor system and also determine the damping coefficient, Calculate the dynamic parameters of forced damped vibration of spring mass system.
  • Calculate the gyroscopic couple and other parameters for different angular velocities.

Prescribed Experiments

  1. Draw line diagrams with dimensions of the working models of all the inversions of following mechanisms available in the lab, Slider Crank Mechanism, Double Slider Crank Mechanism, Four bar Mechanism, Any two other mechanisms used in aeronautical applications.
  2. Dismantle and assemble, Wiper mechanism of any four-wheeler, Steering Mechanism of Tractor, Slider Crank mechanism of any IC Engine, Any two other mechanisms used in aeronautical applications.
  3. Draw the profile of radial CAM without offset for given follower (Knife edge and Roller follower) to obtained desired follower motion. (Minimum two problem on A2 size sheet), Draw the profile of radial CAM to obtained desired follower motion used in aeronautical applications.
  4. Draw the profile of radial CAM with offset for given follower to obtained desired follower motion. (Minimum two problem on A2 size sheet).
  5. Measure main dimension of a Tangent flank cam and Convex cam used in aeronautical applications and estimate lift, velocity and acceleration at critical points.
  6. Measure slack side and tight side tension in Chain of sprocket of an experimental Bicycle setup, Measure slack side and tight side tension in Chain of sprocket of any aeronautical application.
  7. Study of various types of gears and gear train specific to aeronautical applications.
  8. Find out velocity and gear ratio in, Lathe machine gear box, Cane crushing machine, Two wheelers, Drilling Machine, Any two setups in aeronautical domain with gear mechanism.
  9. Calculate the braking torque required for different brakes in different load situations, Identify the use of brakes in aeronautical applications and calculate the braking torque required (in one application) for the given brake in different load situations.
  10. Use rope/band brake dynamometer to calculate power in an IC Engine, Identify the use of dynamometer in aeronautical applications and calculate the power required (in one application) for the given dynamometer in different load situations.
  11. Dismantle and Assemble an internal expanding brake and Disc Brake, Dismantle and Assemble an internal expanding brake and Disc Brake related to aeronautical application.
  12. Dismantle and Assemble following, Single plate clutch, Multi plate clutch, Centrifugal clutch, Any one aeronautical system with clutch.
  13. Estimate torque transmitting capacity of single and multi-plate clutch with the help of working model.
  14. Perform balancing of many unbalanced rotating masses in single plane using rotating balancing machine, Identify two such situations in an aeronautical setup.
  15. Determination of Critical Speed in Whirling of Shafts, Determination of Natural Frequency in Longitudinal Vibrating System, Determination of Natural Frequency in Torsional Vibration System, Determine the radius of Gyration of the given IC engine connecting rod using compound pendulum principal, Determine the Moment of inertial of a given body using Trifilar suspension system, Calculate the dynamic parameters of undamped free vibration of spring mass system, Calculate the dynamic parameters of simply supported beam for different damping, Calculate the dynamic parameters of Undamped torsional vibrations of single and double rotor system, Calculate the dynamic parameters of damped torsional vibration of single rotor system and also determine the damping coefficient, Calculate the dynamic parameters of forced damped vibration of spring mass system.
  16. Calculate the gyroscopic couple and other parameters for different angular velocities.